Industry

Chemical

Orgate Automation Pvt. Ltd. understanding of your control, information, and operational needs systems from our extensive hands-on experience in applications including:

Viscosity Control, Ingredient Metering, Sludge Press Automation, Surge Tank Level Control, Filling / Packaging Lines, Waste Water Treatment, Benchmarking, Gas Separator, Wet Soil Cap, Bulk Slurry, Ground Water Extraction, Tank Farm Automation, Reactor Pilot Plants, Weighing Systems, Continuous Blend, Solvent Recovery, Air Separation, Pickling Tank, Batching.

Pump Stations

• Pump start/stop sequence, pipeline pressure/flow control and pump/motor protection, vibration protection and condition monitoring, and communications to the central SCADA system.
• Compressor start/stop sequence, turbine or motor speed control, pressure/flow control, temperature, overpressure/over speed, and surge suppression, condition monitoring, and communication with the control system.

Metering Stations

• Interface to temperature pressure and flow instruments, interface to electronic flow metering devices; as well as communications to SCADA systems.
• Water treatment plants
• Waste Water treatment plants
• Water injection plants

Paper & Printing

Paper Industry, processed paper requires to be segregated into different kinds of thickness and diameter, this all done with the need for further customer need. So for this requires machinery provided with human interface.

• Paper Cutting.
• Paper Rolling.
• Conveyor system- Paper roll handling
• RFID systems- Product traceability

For the Printing Industry, we provide:

• Complete PPLC and Drive control.
• Registration control.
• Ink and water control.
• Third-party interface with registration system(vision).
• Total automation for greasing and oiling of the machine.
• Migration of older system to latest one with best-optimised solutions.

Cement Industry

With expertise in the Cement Industry, we offer a range of automation and control solutions.

• Material handling
• Raw Meal
• Kiln
• Cement Mill
• Packaging and Shipping

Power Plant

Orgate Automation Pvt. Ltd. offers you the complete range of automation applications in the simplest to the harshest environments, providing you with secure and reliable system solutions.

• Burner Management Systems & Boilers Control Systems
• Turbine Control System
• Coal/Ash handling System
• Water Treatment
• Plant Utility systems.
• Electrical Control & Monitoring

Food and Beverage

We offer solutions for the food and beverages Industry to reduce time-manufacture, contain costs and maintain quality, and provide seamless integration with your partners:

Our Expertise In

• Brewery Automation.
• Distillery Automation
• Dairy Plant Automation
• Vegetable Oil Plant Automation.
• Rice Mill Plant Automation.
• CIP Systems.

Sugar Industry

We offer solutions for the sugar industry to reduce time-manufacture, contain costs and maintain quality, and provide seamless integration with your partners:

• Mill Automation.
• Purification of juice - clarification & evaporation.
• Crystallization.
• Centrifugal.
• Drying & packing.

Oil and Gas

Petroleum Industry to monitor, control, and protect equipment used in:

• Utility Control.
• Pump control and protection for pumps.
• Gas metering.
• Vapour recovery units.
• Boiler control and protection.
• Generation plant control and energy management.
• Process safety.

Pharmaceutical

Our Automation control systems along with HMI audit trail are designed in compliance with FDA - GMP regulations and User security according to authority level 21CFR11.10 (d) and ISA-S88 Standard Batch Process Design and Modelling.

We provide FDA validation service for 21 CFR part 11 documentation & system engineering as per GMP regulations. The following attributes are engineered and documented for implementation of the “21 CFR Part 11” compliant system.

• Audit Trail
• Electronic Record
• Access Security
• Archiving and Retrieval
• Validation Documentation (FDS, DQ, OQ, IQ)
• FDS-Functional Design Specification.
• DQ-Design Qualification.
• IQ-Installation Qualification.
• OQ-Operational Qualification

Metal Industry

With expertise in the Metal Industry, we offer a range of automation and control solutions.

• Electric Arc Furnaces.
• Basic Oxygen Furnaces.
• Blast Furnaces.
• Reheat Furnaces.
• Lance Furnaces.
• Casting Controls.
• Continuous Casting.
• Hot and Cold Mills.
• Mill Automation Systems.
• Plate Mills.
• Slab Inventory.
• Soaking Pits.
• Combustion Control.
• Dust handling system.

Water Treatment

With expertise in water treatment, we offer a range of automation and control solutions.

• Screening and Straining.
• Chemical Addition.
• Coagulation and Flocculation.
• Sedimentation and Clarification.
• Filtration.
• Water Distribution Systems.

Waste Water Treatment

With expertise in waste water treatment, we offer a range of automation and control solutions.

• Screening.
• Pumping.
• Aerating.
• Removing sludge.
• Removing scum.
• Killing bacteria.
• Wastewater Residuals.

Textiles

With expertise in the textile industry, we offer a range of automation and control solutions specifically for fiber and textiles manufacturing and processing that can improve your operation.

• Yarn Production.
• Fabric Production.
• Finishing.
• Making up.
• Winder.